On Its 276-Acre Plant Site, CalPlant I will Begin Production in Summer 2019 with an Annual Capacity of Approximately 140 Million Square Feet
Willows, CA – August 8, 2018 – Hardwood plywood market leader Columbia Forest Products has signed an agreement with MDF producer CalPlant I to be the exclusive sales agent for all MDF produced at the new manufacturer’s Sacramento Valley-based facility, according to CalPlant I CEO Jerry Uhland and Columbia President and CEO Brad Thompson.
CalPlant I will be North America’s first commercial-scale producer of no-added-formaldehyde, rice straw-based MDF, and at design, production capacity of the plant will be approximately 140 million square feet (¾” basis) annually. Rice straw is an annually renewable material, and all furnish for the plant will be procured each year from Sacramento Valley rice growers within a 15- to 25-mile radius of the plant site.
“CalPlant I will manufacture high-performance MDF with an extremely consistent pipeline of raw materials,” Uhland said. “Like wood, rice straw is a cellulosic material, and our MDF will offer all the same performance characteristics as conventional, wood-based MDF.”
Employing a Generation 9 Siempelkamp continuous press, which is 10 feet wide and 115 feet (35 meters) long, CalPlant I will be staffed by 90 full-time employees with 400 part-time jobs created during the annual straw-collection period. The mill will be able to produce MDF thicknesses of 2.0 mm to 30 mm
Columbia Forest Products was an early investor in the CalPlant I project and has been an important partner throughout its development.
“The CalPlant I partnership will enable us to diversify Columbia’s product lines and create new, complementary sources of revenue,” Thompson said. “And its environmental characteristics are completely aligned with Columbia’s longstanding commitment to sustainability.”
In addition to its formaldehyde-free adhesive system, which will guarantee compliance with new Federal TSCA Title VI regulations on formaldehyde emissions from composite panels, CalPlant I’s operations will produce significantly less volatile organic compound (VOC) emissions due to its feedstock and is expected to be a minor source of emissions under EPA rules. Its reclamation of approximately 20 percent of the Sacramento Valley’s rice straw waste will also result in significant savings of the water now used to flood fields to decompose straw after the annual harvest.
Columbia recently hired two senior MDF sales and manufacturing veterans, Wade Gregory and Conrad Matthiessen, who will join Columbia’s national plywood sales organization in selling the MDF thru multiple channels of distribution. Steve Chavez, a 27-year veteran of Columbia, has been promoted to Director of MDF Sales and will lead the sales team. He has served in various sales roles during his tenure at Columbia, most recently as hardwood plywood sales manager for the western region.